Customer: Company K

Country: Egypt

Materials: Shampoo

Weight: 20ml/bag

Target: Fully automatic cutting, filling, and sealing of bottle-shaped bags to minimize labor costs

Background

When company K designed new packaging for their new shampoo, they asked a number of suppliers but could not offer a fully automatic packaging solution within the budget of $10,000. The machine needs to cut the customized bags from the film, fill shampoo in and seal them automatically. The packing speed should reach 20 bags per minute at least.

Challenge

• The shampoo is typically packed in a 4 sided sealing bag. To use irregular-shaped bags is hard to remain good sealing.
• The machine budget of a high-speed (50-60 bags/min) customized shaped bag is normally over $20,000.

How We Did It (Solution)

• In-depth communication with customers to confirm the bag shape, size, and packing speed they need.
• Make suitable bag designs that could allow good sealing and provide strong market differentiation.
• Make a special cutting mold and redesign fully automatic packaging programming accordingly.
• Strike a balance between packing speed and budget flexibly.
• Continuously optimize the machine by testing materials.

Result

• Implement a fully automatic packaging solution for the special and nice bottle-shaped bags.
• Packing speed reaches 20 Bags/min.
• Sealing is good and won’t leak under pressure conditions.

Feedback

“ We are so pleased to buy this convenient and economical machine from Spack Machine. It will help us grow more customers by our own new shaped bags.” P, Owner of Company K

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