Guide on Different Tea Leaves Packaging

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Tea Leaves Packaging

April 16, 2022

Different tea leaves packaging come in different shapes and sizes. While some people might think that all tea leaves packaging is the same, this could not be further from the truth.

Tea packing refers to the technique of wrapping tea leaves or tea bags in containers in order to protect them from humidity, light, and oxygen during storage.

The best way to enjoy a good cup of tea is by using the right kind of tea leaves packaging. Otherwise,  all your efforts in choosing the perfect tea leaves will go to waste.

In this guide, we will discuss different types of tea leaves packaging and how to choose the best one for your needs.

Different Tea Leave Packaging

There are several factors to consider when choosing tea leaves packaging, such as the type of tea, the intended storage time, and desired shelf life. So here are some of the common tea leave packagings to take note of:

Type of Tea Bags

Square Tea Bags

Square tea bags are becoming increasingly popular. They offer many benefits over traditional round tea bags, including more even brewing and less waste.

Square tea bags allow for more even brewing because the tea leaves have more room to expand and release their flavor. This results in a better-tasting cup of tea. In addition, square tea bags create less waste because there is no need to fold or crimp the bag to close it.

Tea Leaves Packaging

This means that there is less paper and plastic waste associated with square teabags.

Overall, square tea bags are a great option for those who are looking for a better-tasting cup of tea with less environmental impact.

Pyramid Tea Bag

Tea Leaves Packaging

Compared to square tea bags, pyramid-shaped tea bags are more premium. This is done by putting the leaves in a filter paper envelope and then stitching them close. The sachet is filled with tea leaves and then placed in hot water to brew.

Many businesses opt for pyramid tea bags as a way of packaging because of the convenience it offers. It is easy to store and transport tea sachets, and they keep the leaves fresh for a longer period of time. This makes them an ideal choice for businesses that want to offer their customers the best possible product.

If you are looking for a convenient way to package your tea leaves, then pyramid tea bags are for you!

Kinds of Tea Bag Packaging

Stand Up Foil Pouch/Doypack

Tea Leaves Packaging

The stand-up foil pouch is one of the most common tea packagings for commercial use. It is made of aluminum or laminated paper and has a resealable top. This type of packaging is ideal for teas that need to be stored for a long time or that need to be protected from moisture and oxygen.

This is an ideal packaging if you want to display and sell your tea leaves in an attractive way. Plus, the resealable top helps keep your tea leaves fresh for a longer period of time.

However, one downside of this type of packaging is that it is not biodegradable. So if you are looking for an eco-friendly option, this might not be the best choice for you.

Paperboard Box

Paperboard boxes are another popular type of tea packaging. They are usually made of cardboard or paper and have a plastic or metal lining. This type of packaging is perfect for teas that need to be stored in a dry place.

Paperboard boxes are also eco-friendly since they are 100% recyclable. However, they are not as good at protecting tea leaves from moisture and oxygen as foil pouches.

Paper Pouches

Paper pouches are an excellent packaging for teas because they are light and oxygen-free. This means that the tea leaves will stay fresh for a longer period of time. In addition, paper pouches are easy to store and transport.

On the other hand, paper filter tea bags are made of a similar material as paper pouches, but they are usually square or rectangular in shape. The corners of the bag are folded over and stitched shut. Paper filter tea bags typically have a string attached to one corner so that they can be easily removed from the cup.

Papers pouches and paper filter tea bags are often used interchangeably, but there are some important differences to keep in mind. Paper pouches are typically filled with loose tea leaves, while paper filter tea bags usually contain pre-measured amounts of tea leaves.

This means that when using a paper pouch, you will need to use a separate tea infuser or strainer to brew your tea. When using a paper filter tea bag, the entire bag can be placed into the cup without any additional brewing tools.

Paper pouches and paper filter tea bags are both great packaging options for tea. It is important to choose the right option depending on your needs. If you are looking for a convenient and easy-to-use option, paper filter tea bags may be the better choice.

Different Parts of Tea Pouches and Its Function

Zipper – Resealable

The zipper is one of the important parts of the pouch that keeps the tea leaves out of moisture and air. It also keeps the tea leaves fresh and dry, which is essential to maintain the quality of tea.

As you can see in the image below, these are the type of resealable pouches you will get when you opt for tea pouches. They can preserve the freshness of the tea for quite some time.

Tea Leaves Packaging

Tea Leaves Packaging

Nitrogen Flushing – To Preserve Freshness

Nitrogen flushing is a process where nitrogen gas is used to remove oxygen from the packaging. This helps to preserve the freshness of tea leaves and prevent them from oxidizing. When the leaves are oxidized, it means that they are exposed to air and will start to deteriorate.

Nitrogen flushing is a common method used in tea packaging, and it is effective in preserving the quality of tea leaves.

Deoxidizer – To Prevent Oxidation

A deoxidizer is another type of gas that is used in tea packaging. It helps to prevent the leaves from oxidizing and keep them fresh for a longer period of time.

Deoxidizers such as nitrogen or argon are commonly used in tea packaging.

Desiccant – To Absorb Moisture

Desiccants are materials that can absorb moisture from the air. They are often used in tea packaging to help keep the tea leaves dry and fresh.

Desiccants such as silica gel or calcium chloride are commonly used in tea packaging. Desiccants are also materials that can control the relative humidity of the environment. They are often used in tea packaging to help keep the good quality of tea.

Best Materials to Keep the Tea Quality


Tea Leaves Packaging

Aluminum is one of the best materials to keep the tea quality. It is a good conductor of heat and has a high resistance to corrosion. Aluminum is also lightweight and has a low density.

Aluminum is often used in tea packaging because it can keep the tea leaves fresh and dry. It is also effective in preserving the quality of tea leaves.


Paper is another material that can keep the tea quality. It is absorbent and has a high resistance to heat. Paper is also biodegradable and recyclable.

The downside of paper is that it is not as durable as aluminum. Paper is also not effective in preventing the tea leaves from oxidizing.


Foil is a material that is often used in tea packaging. It is thin and has a high resistance to heat. Foil is also impermeable to light and oxygen. Foil is commonly used in tea packaging because it can keep the tea leaves fresh and dry.


Carton is a material that is often used in tea packaging. It is made of paper and has a high resistance to heat.

Carton is also recyclable and biodegradable. Moreover, cartons are good insulators, meaning they can keep the tea leaves fresh for a longer period of time.

Which is the Best Packaging for Tea Leaves?

Laminated aluminum foil is the best packaging for tea. Nylon or PET/PE/AL films are utilized to construct the laminated foil bag, which is commonly employed in high-speed manufacturing for flexible packaging applications.

Tea is one of the most popular drinks in the world, and its popularity has only been increasing in recent years.

Tea Leaves Packaging

As more and more people become interested in tea, they are also becoming more particular about the quality of their tea. With this being said, aluminum can provide tea drinkers with a number of benefits that other materials cannot.

As a rapid option for enhancing efficiency, it is extensively utilized in high-speed manufacturing for flexible packaging because of its benefits in terms of speed and efficiency. The laminated aluminum foil provides an excellent barrier to light, moisture, oxygen, and other gases making it the best packaging for tea.

Some of the features which make laminated aluminum foil an excellent choice for tea packaging are:

  • Good barrier properties which mean it can prevent rusting
  • High-speed production
  • Increased efficiency
  • Enhanced shelf life of products

So, if you are looking for the best material for your tea packaging, a laminated aluminum film is the way to go. It will keep your tea leaves fresher for longer and help to ensure that your tea drinking is at best!


With all this being said, we hope we were able to help you understand all about tea leaves packaging. If you are an emerging or huge business in the industry wanting to improve the packaging of your tea products, Spack Machine is one of the best companies you can consult with this!

Our team has years of experience catering to different industries such as tea and other beverages. Contact us today!

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    Leon Liu

    Leon Liu


    Hello! I’m Leon, a seasoned Technical Sales Manager with over a decade of immersion in the packaging machinery sector. Currently, I’m putting my expertise to work at Spack Machine, a front-runner in crafting innovative packaging solutions.

    Having a solid educational foundation in mechanical integration and adeptness in marketing and AI tools gives me a unique perspective. I seamlessly bridge the gap between the technical and commercial facets of our offerings. My primary goal? To craft tailored solutions that resonate with our clients’ unique demands, ensuring they benefit from enhanced efficiency and cost savings.

    At heart, I’m driven by my passion to assist businesses in refining their packaging workflows. I firmly believe in a customer-first approach, emphasizing genuine value creation for our partners.

    I cherish connections with fellow professionals from the packaging realm and beyond. Let’s collaborate and chart a course for mutual growth!

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