Premade Pouch Packaging Machine vs. Form Fill Seal: Which One is For You?

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premade pouch packaging machines - spackmachine

August 13, 2022

Are you in the market for a packaging machine

If so, you may wonder which type of machine is right for you – a premade pouch packaging machine or a form fill seal machine. Both devices have their pros and cons, but which bests fits your business?

In this article, we will compare pouch packing machines with form fill seal machines to help you decide which type of equipment is ideal for your business. Let’s take a closer look at each type of machine to help you decide.

1. How much trash and debris are you willing to clean up?

Form Fill Seal Machine

A Form Fill Seal Packaging Machine can form the bag packaging from roll stock film. So basically, this machine doesn’t produce waste.

You need to place the roll of film onto the packaging machine used to make your bags. This is a more economical cost than premade pouch packaging machine.

vertical form fill seal machine - spackmachine

Premade Pouch Packaging Machine

The same goes with premade pouch packing machines – you do not need to worry about producing waste because the premade bag machine runs with “pre” made bags so there is no waste included in the process. 

However, in terms of costs, the premade pouch packaging machine is more costly than the form fill seal machine because of the higher packaging materials.

2. Do you need your goods packaged quickly?

Form Fill Seal Machine

When the speed of packaging is the most important factor to consider, you will often find that form fill seal machinery is superior to premade pouch filling and sealing equipment. It is possible to achieve far bigger volumes and significantly quicker speeds.

When it comes to the packaging industry, improved speeds don’t always come without the price of giving up some flexibility: When packaging at fast rates, bag designs need to be simplified, and the initial investment needs are often quite a bit greater for acquiring packaging machinery that is designed for speed.

Keep in mind that quicker isn’t necessarily better in every situation. When choosing flexible packaging equipment, it is essential that you take into account the specific requirements of your application.

You can discover that speed is not the most critical part of your packaging job, despite the fact that it is quite crucial.

sachet form fill seal machinery - spackmachine

Premade Pouch Packaging Machine

On the other hand, pouch packaging machines are significantly more adaptable than form-fill-seal devices. Premade pouch packaging equipment can package a greater variety of pouches and you won’t be restricted to a few pouch forms or sizes.

Take note: The packing speed is heavily influenced by your materials since the ultimate packaging speed is generally defined by the weighing and filling equipment.

If the pace of feeding cannot keep up with the speed of sealing, it will not assist. The packing bag’s design is an additional crucial component. Because there are more stages in complex packaging bags than in simple packaging bags, the packing pace will be slower.

There are a variety of goods on the market that are tailored for speed, but the price is often significantly greater and the packing accuracy is diminished. Please keep in mind that quick is not always excellent.

The ability to accommodate the specific packaging demands of your goods is the most significant factor since you may boost the speed by purchasing several machines and creating numerous product lines.

3. What is your maximum budget for purchasing packaging supplies and equipment?

Form Fill Seal Machine

Compared to premade pouch packaging, a form fill seal is way more economical than pouch packaging in terms of both the pouch and the machinery. For pouch packaging, you will need to spend extra on both the pouch material as well as on the pouch packaging machine.

On the other hand, form fill seal packaging is a cost-effective solution as you only need to invest in the form fill seal machine and not the pouch material.

Premade Pouch Packaging Machine

In our experience dealing with our film supply partners, premade bags often cost more than form fill seal.

In terms of packaging equipment, a premade pouch machine may need a greater initial investment than a form fill seal packaging machine.

In the long run, you will face more expenses for Rollstock, such as more significant labor costs and the disposal of Rollstock trash, since Premade Pouch requires more procedures.

Whether considering the cost of the equipment or the cost of packing materials, the Premade Pouch Packing Machine will be more expensive overall than the Form Fill Seal Machine.

As with any capital acquisition, the initial investment is significant, but many other variables will affect the packing equipment’s total cost of ownership over the long term. Consider more than the original purchase price to gain a whole picture of what you are purchasing.

premade pouch packaging machines with weigher - spackmachine

4. What kind of technical training does your team have?

Form Fill Seal Machine

When you utilize a form fill and seal packaging machine, you make your own bags in your facility.

Your workforce will take on the ‘bagmaker’ duties required to properly set up the machine and shift it over, which includes feeding roll stock through the film path and ensuring precise film tracking and adequate sealing.

This necessitates a higher degree of technical expertise and training. However, once a form fill seal machine is up and going, it runs indefinitely with little supervision.

Premade Pouch Packaging Machine

When using premade bags, an experienced film provider fabricates and distributes the pouches to your location. Your personnel just put them into the machine’s bag magazine, needing much less technical skill.

Modern technologies, like robotic pick and place systems, reduce manual labor. This means that even a single entry-level worker can load and run a pouch packaging machine independently.

5. How many different kinds of bags and styles do you have available?

Form Fill Seal Machine

A form fill seal packaging machine is the superior choice when your production runs are longer and your output is larger

Form fill seal packaging machines are built to make one kind of pouch over and over again, so if you require different bag types, you will need to purchase multiple forms fill seal machines or a pouch-making machine that is versatile enough to create various pouch styles.

Premade pouch packaging machines - spackmachine

Premade Pouch Packaging Machine

The automated pouch packing machine is more suited to the short runs and adaptability you need if you will be generating many various pouch sizes, shapes, or styles and need to shift over a number of times in the same day. This is the case if you will be producing a wide variety of pouches.

Purchasing a pouch packaging machine that is already set up to make the pouch you need will save time and hassle, but you may have to purchase multiple pouch packing machines if you want to generate different pouch styles.


There are many factors to consider when deciding whether you should choose a premade pouch packaging machine or a form fill seal machine. In terms of initial investment, pouch packaging machines are usually less expensive.

In terms of labor costs and long-term expenses, form fill seal machines are usually less expensive. It really depends on your specific needs as to which machine is best for you.

If you have any questions or would like help deciding which machine is best for your packaging needs, contact Spack Machine today!

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    Leon Liu

    Leon Liu


    Hello! I’m Leon, a seasoned Technical Sales Manager with over a decade of immersion in the packaging machinery sector. Currently, I’m putting my expertise to work at Spack Machine, a front-runner in crafting innovative packaging solutions.

    Having a solid educational foundation in mechanical integration and adeptness in marketing and AI tools gives me a unique perspective. I seamlessly bridge the gap between the technical and commercial facets of our offerings. My primary goal? To craft tailored solutions that resonate with our clients’ unique demands, ensuring they benefit from enhanced efficiency and cost savings.

    At heart, I’m driven by my passion to assist businesses in refining their packaging workflows. I firmly believe in a customer-first approach, emphasizing genuine value creation for our partners.

    I cherish connections with fellow professionals from the packaging realm and beyond. Let’s collaborate and chart a course for mutual growth!

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